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Applications » Ceramic » Foundry Cores

3D Printer for Foundry Cores and Sand Molds

Precision Ceramic 3D Printing for Advanced Foundry Cores

Precision Ceramic 3D Printing for Modern Foundries

The production of foundry cores has long been constrained by complex tooling and lengthy lead times, limiting agility and design possibilities. Prodways’ ceramic 3D printing technology changes the game—enabling the direct fabrication of intricate, high-performance cores with exceptional speed and precision.

With our CERAM PRO printers powered by MOVINGLight®, manufacturers can produce dimensionally stable, high-resolution parts that meet even the most demanding casting standards. This streamlined process cuts tooling costs, shortens development cycles, and accelerates time-to-cast.

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Print complex, tool-free ceramic cores with internal channels, undercuts, and intricate shapes previously impossible or costly to produce.

Shorten lead times from months to weeks—ideal for prototyping, R&D, or low-volume production where agility and precision are essential.

Achieve compatibility with high-performance casting processes, including Single Crystal (SX) parts.

Prototypes and Small Series
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Boost Foundry Efficiency with Agile Ceramic Core Manufacturing

By integrating Prodways’ solution, foundries gain the flexibility to respond quickly to customer demands, bring new designs to market faster, and significantly reduce overall production costs.

Whether for turbine blades, automotive castings, or industrial components, our technology offers a smarter, more efficient approach to ceramic core manufacturing.

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Foundry Cores materials

application tethon 3d _ prodways machine - ceram pro
SILICA SICAST 1200

3D Printed ceramic : Your Go-To for Next-Level Foundry Cores

Fueled by high-precision MOVINGLight® tech, the CERAM PRO 3D printer series delivers flawless accuracy and consistent performance—no surprises, just results.
With its open material platform, you can work with a wide range of ceramic formulations. Tailor every print to your exact specs—you have total control, no limits.

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Ceramic AM: Forming Some of the World’s Hardest Materials

This comprehensive guide explores significant advancements in ceramic additive manufacturing, featuring market analysis, industry insights, and exclusive case studies

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Additive Manufacturing Ebook Ceramic - Prodways Machines Article - Voxel Matters

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Contact Prodways with this form. We’ll help you select a 3D printing solution and estimate your return on investment.

Additive manufacturing is redefining how foundry industry design and produce ceramic cores. With Prodways’ technology, complex core designs are printed directly from a digital model, eliminating traditional tooling, mold assembly, and long setup time.

Unlike sand print foundries material printing or binder jetting solutions, our ceramic process delivers high precision, dimensional stability, and consistent quality for demanding industrial castings, including iron and high-temperature applications.

Using a 3D printer for foundry cores, manufacturers gain unmatched flexibility in prototyping, serial production, and design iteration—cutting lead time, reducing cost, and streamlining operations from design to casting.

The result: faster production, fewer constraints, and a smarter approach to modern foundry manufacturing with a reliable 3D printer for foundry cores.


FAQ

What are the main advantages of ceramic 3D printed cores compared to traditional sand cores?

Ceramic printed cores offer higher precision, smoother surfaces, and greater resistance to high temperatures than traditional sand cores. They remove the need for complex tooling and mold assembly, while enabling complex internal channels and designs that are difficult or impossible to make with conventional foundry processes.

How does ceramic additive manufacturing improve lead time in foundry operations?

By printing cores directly from a digital model, foundries eliminate tooling production and manual assembly steps. This drastically shortens lead time—from months to weeks, making ceramic 3D printing ideal for prototyping, low-volume production, and fast design validation.

Is ceramic 3D printing suitable for serial production or only prototyping?

Both. While ceramic 3D printing is a powerful tool for prototyping and R&D, it is also well-suited for serial production of complex parts where precision, repeatability, and flexibility are critical. This makes it a strong manufacturing solution beyond one-off models.

Which casting processes are compatible with Prodways’ ceramic cores?

Prodways’ ceramic cores are compatible with high-performance casting processes, including investment casting, iron castings, and Single Crystal (SX) applications. The material quality and process stability meet industrial standards for demanding foundry environments.

How does Prodways’ technology ensure consistent quality and precision?

Prodways printers and 3D printers for foundry cores use high-resolution MOVINGLight® technology combined with an open material platform. This ensures precise control over the printing process, stable ceramic cores, and consistent quality across industrial production runs—without surprises.

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  • Granite platforms deliver exceptional flatness and z-accuracy and can eliminate the need for support. Recommended for dental labs that focus on crowns and bridges.
  • Perforated platforms are the most general type of platform and can process any type of geometry while being removable for a quick turnaround. Recommended for general prototyping and for the printing of industrial parts.
  • Full metal platforms are recommended for high-volume dental productions, including large labs and those creating full dental aligner molds.
  • Advanced metal platforms are specifically designed for best-in-class aligner mold printing, allowing you to print hollow models and perform quick turnarounds.

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